2D AOI Inspection Machine
The 2D AOI inspection Machine is a high-performance solution for precise quality inspection in electronics manufacturing. Equipped with advanced imaging technology, it performs fast and accurate checks for solder joint defects, component placement, and PCB surface issues.
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CATEGORY |
ITEM |
SPECIFICATION |
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RECOGNITION SYSTEM |
INSPECTION |
Using multiple algorithms synthetically such as WIDM、Color Image contrast technology、Color extracting technology, similarity, two-value handling technology 、OCR/OCV and so on. |
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CAMERA |
Color CCD camera: 12/15/20 um |
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LAMP-HOUSE |
Ring RGB LED flash lamp-house |
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IMAGE PROCESSING SPEED |
0201 CHIP |
<10ms |
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PER-IMAGE TIME |
<170ms |
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INSPECTION ITEMS |
PASTE PRINTIG DEFECTS |
Misaligned, overflow, insufficient, pasting open, stain |
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COMPONENT DEFECTS |
Missing, misaligned, skewed, tombstone, billboard, overtumed, reversed polarty, wrong, damaged |
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SOLDER DEFECTS |
Overflow, insufficient, short solder, stain |
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ANTI STATIC MEASURES |
Anti-static electric outlet, anti-static wreath |
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MECHANISM SYSTEM |
PCB SIZE |
25×25mm – 330×480mm |
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PCB THICKNESS |
0.5mm – 2.5mm |
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PCB WARP TOLERANCE |
<2mm |
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COMPONENT CLEARANCE |
TOP<28mm，BOT＜75mm |
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MINIMUM SPACE PARTS |
0201 chip （15um） |
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X、YPLATFORM |
DRIVER |
AC server |
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ORIENTATION |
<15um |
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MOVING SPEED |
700mm/s |
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SOFT SYSTEM
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OPERATION SYSTEM |
Microsoft Windows XP Professional |
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CONTROLLING & RECOGNIZING |
CHARACTERISTICS |
WIDM, study OK template, automatically set template imaging, identify data and error numerical value |
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OPERATION |
Graphic programming, take along with chip library and get an inspection frame according with chip shape, aureate position, micron adjust, and easy programming |
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Mark |
MARK NUMBERS |
0 – 2marks can be chosen |
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RECOGNISING SPEED |
0.5s/pcs |
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CONTROLLER |
COMPUTER |
CPU:Intel dual-core, MEMORY:4G, HARDDISK:500G |
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DISPLAY |
23 inch TFT |
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OTHERS |
MACHINE DIMENSIONS （L*W*H） |
87cm×104cm×130cm |
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WEIGHT |
~360kg |
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POWER SUPPLY |
AC220V, 10%, single phase 5A 50/60HZ, power consumption 600W |
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Key Features:
- High-Resolution Camera: Captures detailed 2D AOI images for reliable defect detection.
- Advanced Inspection Algorithms: Identifies missing components, misalignments, and soldering defects.
- Customizable Inspection Parameters: Tailored to suit different PCB layouts and production needs.
- High-Speed Operation: Optimized for seamless integration into SMT assembly lines.
- User-Friendly Interface: Intuitive controls and software for quick setup and efficient operation.
- Compact and Durable Design: Space-saving build with robust construction for long-term use.
Applications of 2D AOI inspection machine :
- 2D AOI Inspection of SMT PCB inspection and through-hole components
- PCB assembly quality assurance
- Detection of solder bridges, tombstoning, and other common defects
Benefits:
- Improves product quality with accurate and consistent 2 aoi inspection machine operation
- Reduces production costs by identifying defects early
- Enhances production efficiency with fast, automated operation
The 2D AOI Inspection Machine is a must-have for manufacturers seeking to ensure flawless electronic assemblies and maintain high-quality standards.
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